Plant Head Ipd Hinjewadi Pune - Pune - Tata Autocomp Systems
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We are looking for Plant QA Head for IPD Hinjewadi Pune location . where candidates is responsible to handle QA of overall plant .
1 Customer Quality
Initiate proper inspection of BOP and in house produced parts by the subordiantes .
Make final decision regarding he acceptance /rejection of parts . Consult the concernd CFT in case of rejection of part and initiate preventive action to avoid future repetitive or update the inspection process if needed .
Review & update the inspection process for in house and in charge IN ORDER to limit the PPM as low as possible and to supply quality parts
2 Process Quality Improvement
Monitor process variabilty
3 Rejection Control
Review the response of the customer to the corrective actions taken in case of rejections and initiate preventive actions to avoid future repetitions . Maintain documents for such amendments for future reference.IN ORDER TO ensure no repetitive complaints from the customers and suppliers.
4 Process Audit and Product Audit
Act as an auditor for process audit and product audit . Inspect the process adopted and the products and identify the areas of non conformance and opportunities for improvement IN ORDER TO improve the process effeciency and product quality .
5 Cost of Poor Quality
Calculate the COPQ by taking into consideration the various costs involved in delivering the poor quality parts to the customers . Take measures to limit down the COPQ IN ORDER to minimize COPQ.
6 Safety , Health and Environment
Ensure safety of operators on the shop floor by adopting various measures with the help of line management.
Ensure ambient atmosphere on the shop floor and adherence to ISO 14001, OHSAS 18001, TS , BSC
Monitor accidents and initiate corrective and preventive actions.
Communicate and train all shop floor employees on SHE policies, conduct of safety training for employees to create safety awareness
Create awareness and ensure wearing of personal protective equipments.
Coordinate with HR/ Safety for training all employees including contract employees on subjects like Fire fighting, First Aid, Mock Drill etc.
IN ORDER to create safe working environment and to prevent accidents.
7 Internal Audits
Act as an auditor for process audit for other departments . Check compliances with the requirements laid down by the TS or ISO norms . Identify the areas of non comformance and opportunities for improvements. IN ORDER to ensure continuous improvement in the processes.
8 Overall IPD customer PPM
Collect and compile rejection data from all IPD plants & calculate overall PPM . Analyse the rejection data form for IPD Hinjewadi and identify the top 10 defects.
Consult cocerned person and initiate corrective and preventive actions . Prepare customer return data base and monitor it by conducting daily/monthly analysis .
IN ORDER TO ensure timely data availability and to provide updated factual data to all users .
Salary: Not Disclosed by Recruiter
Industry: Automobile / Auto Anciliary / Auto Components
Functional Area: Production, Manufacturing, Maintenance
Role Category: Production/Manufacturing/Maintenance
Role: Quality Assurance/Quality Control Manager
Keyskills: Plant Quality Quality Assurance Leave Training Administration Capital Expenditure
Desired Candidate Profile
- Should have core exp. in plastic injection molding & painting.
- Good communication skills.
- Sound Knowledge about entire QA process